I attempted to re-seal and bolt up the diff cover on a 1.9 box I have but I just can't get the casing to close all the way (its rocking in the middle like a see-saw, with a 5mm gap)!
The bearings seem to sit fine in both the box and cover end, but no matter which way around I mount the crown wheel on the diff it still won't close.
If I fit the diff to the box without the crown wheel then the casing will close up fine. I've been told that the diff which came supplied with the box is possibly for a GTi6.
Any ideas!?