skinner2k3 3 Posted January 8, 2008 I know someone in the glazing buisness who can get me a sheet of 4mm solid polycarb for cost price and seeing as I have already lost money to that thieving little **** I thought it may be worth making my own to keep costs down. I assume I am going to need a 8'x4' sheet to do all side and the rear windows? Is there any advice anyone who has done this before can give me, ie cutting methods etc? I have used the rear rubbers to make a template, intend to draw around the fronts and trace the rear onto a large sheet of paper before attempting to remove it and obviously ending up breaking it into thousands of pieces. Alternatively has anyone found from experience that its actually a huge pain in the arse and cost almost as much as set of ready made ones once you have bough all the tools, sliders etc? Cheers Ben Share this post Link to post Share on other sites
Miles 331 1 Cars Posted January 8, 2008 When I've seen it done the tool used was a Jigsaw, simple as that but watch out of some Polycarb can crack very Easily, Slider's can be bought from Demon Thevies or I guess Rally Design at about 3/4 of the price Share this post Link to post Share on other sites
Tom Fenton 1,541 Posted January 8, 2008 Use a jigsaw to cut it, you can then use a small block plane (carpentry tool) to smooth and shape the edges. Share this post Link to post Share on other sites
skinner2k3 3 Posted January 8, 2008 Cheers chaps. Jigsaw it is. Will 8'x4' be enough? Share this post Link to post Share on other sites
mbayley77 0 Posted January 9, 2008 Make sure that you put some cloth or similar on the bottom of the jigsaw between the poli as I found my jigsaw scratched the poli pretty bad. As a hand finish for the edges use a file sideways across the edge, then use wet and dry to finish to a nice smooth edge. this should help stop any cracking occurring in the future from "chips" etc. Share this post Link to post Share on other sites
SPGTi 2 Posted January 10, 2008 I did my own rear 1/4s. I used base model, non opening windows as the template and the base model non opening rubbers to fit them. I used a good hand saw, find it easier than a jigsaw and the cut is better. Steve Share this post Link to post Share on other sites