Masekwm 2 Posted December 24, 2007 Hello. I'm having problems getting the hubnuts off on my 1.6 Gti. They appear to have been damaged when they were last off, and I can't shift them. Is it a case of more leverage or is there a split pin involved? Keith Share this post Link to post Share on other sites
welshpug 1,657 Posted December 24, 2007 (edited) there are 2 types of nuts used generally, one with an R-clip and the other staked. what are you using? breaker bar usually does the trick, or a scaffold bar (cut sown of course) Edited December 24, 2007 by welshpug Share this post Link to post Share on other sites
Baz 421 Posted December 24, 2007 Sounds like it's probably a staked type from what you've said, just undo it, 1" drive set is handy, otherwise a strong breaker bar etc as Welshpug says, can be quite tight. Share this post Link to post Share on other sites
Masekwm 2 Posted December 24, 2007 I was using an extending wheel brace which acts as a cheap 1/2" drive bar. I'm still building a tool set so I'll buy a breaker bar when the shops reopen. This is what the offending nut looks like, I can't see anything through it. The picture just about shows the damage to the nut. Sorry about the poor photo. Share this post Link to post Share on other sites
welshpug 1,657 Posted December 24, 2007 aah thats not damaged, its the staked type. Share this post Link to post Share on other sites
M@tt 77 Posted December 24, 2007 (edited) if your having problems you need to get a punch/chisel and hammer and knock out the staked in bits so that the nut can rotate freely, you'll also probably need as mentioned a bigger breaker bar you can usually do it with a 600mm 1/2" breaker bar but even then you sometimes have to give it some wellie Edited December 24, 2007 by M@tt Share this post Link to post Share on other sites
Jrod 7 Posted December 24, 2007 (edited) Yep it's supposed to be like that and I doubt one of those extending wheel braces is going to undo it, probably snap before! (if it's anything like mine ) Maybe try a big bar on it for extra leverage as said above. Edited December 24, 2007 by Jrod Share this post Link to post Share on other sites
Dan Ingram 1 Posted December 24, 2007 I've found the easiest way is to leave the car on its wheels, handbrake on and something under the front wheels. Pop the caps off so you have access to the nut. Then a long 1/2 drive breaker bar with a piece of scaffolding bar or a big jack handle in my case and really swing on it. Usually gets the nut off even if you havnt got rid of all the bent in metal on the nut. Always remember to replace the nuts with new ones Share this post Link to post Share on other sites
edthedrummer 0 Posted December 24, 2007 i used a 7foot breaker bar + scaffold pole to get mine off, it was fookin tight!! mind you i had butchered it for a week before i attacked it with the scaffold pole. I'd hammered it, chiseled, blowtorch, swore, poked, beaten etc etc. Just put the car on the ground, so the wheels are touching the floor, get a bloody great breaker bar et voila it would seem. Share this post Link to post Share on other sites
mi16nut 0 Posted December 24, 2007 If you really can't get it off, disconnect the track rod end & shock from the hub & pull the whole driveshaft & hub assembly out & take it down to a tyre place & get them to air gun the nut off. You'll probably need a new driveshaft seal, but sometimes it's the only way. Mark. Share this post Link to post Share on other sites
Nathan 0 Posted December 25, 2007 If your serious about building a half decent tool kit up and want to be able to do a lot of work on your car easily I'd recommend looking into buying a small compressor and some air tools, stuck nuts and bolts will then become a thing of the past. Share this post Link to post Share on other sites
GLPoomobile 958 Posted December 25, 2007 From someone who has struggled in the past with the wrong tools for the job, you really need as a bare minimum a good hub nut socket (correctly sized of course), the deep ones in a matt black finish, and a decent breaker bar. Add to that a length of solid pipe (scaffold) that you can slip over the breaker bar for extra leverage if needed. Basic sockets and an extending wheel brace are not up to the job, and you will be left infuriated if using them. That is, until they break, and you end up venting your anger on something you'll later regret I always struggle to knock the staking back out, but it's nothing compared to the torque of the nut, so if you've got enough leverage to overcombe the tightened torque amount then you'll be able to twist it around and the staking will push itself out. It's only there to stop the nut working itself loose after all. Share this post Link to post Share on other sites
jonnie205 1 Posted December 25, 2007 beware a cheap compresser and air tool will nothing like touch hub nuts. I have a blue point gun and a 500 litre compressor and even sometimes that can struggle on some 36mm 1.9 hub nuts. With the 1.6 nuts you should be ok with 1/2 drive tooling but on 1.9s and other pugs like 306's you will need 3/4 drive socket and breaker or a very capable air tool setup Share this post Link to post Share on other sites
Masekwm 2 Posted December 26, 2007 Thanks guys, Got a breaker bar today and have managed to remove the drivers side shaft Share this post Link to post Share on other sites
boombang 2 Posted December 27, 2007 (edited) Struggled on my mates 306 to do them, 10 seconds of careful blow torch use, and came off without me even breaking a sweat. Edited December 27, 2007 by boombang Share this post Link to post Share on other sites
Tom Fenton 1,542 Posted December 27, 2007 I use my windy gun, rat-at-at-at-wheeeeeeee and off they come......! Share this post Link to post Share on other sites
welshpug 1,657 Posted December 27, 2007 I use my windy gun, rat-at-at-at-wheeeeeeee and off they come......! yeah, cant beat one of these had a go at truck wheelnuts with it, came off and went back on to 300lbfts bloody expensive though, but worth it. Share this post Link to post Share on other sites
Edp 67 3 Cars Posted December 27, 2007 Thats the way i do it. I had to literally jump up and down on the scafold pole to release mine. They should be torqued up to something like 250NM so they are real tight. Good luck! I've found the easiest way is to leave the car on its wheels, handbrake on and something under the front wheels. Pop the caps off so you have access to the nut. Then a long 1/2 drive breaker bar with a piece of scaffolding bar or a big jack handle in my case and really swing on it. Usually gets the nut off even if you havnt got rid of all the bent in metal on the nut. Always remember to replace the nuts with new ones Share this post Link to post Share on other sites
bren_1.3 1 Posted December 29, 2007 how about some sexy nyloc nuts like the group A cars use? AB motorsport hubnuts Share this post Link to post Share on other sites