205 Gti Turbo Conversion

[ronnie_gti 0]

cheers for that cray_legs. just ordered an s16 flywheel to go on to this. intercooler i ordered. all i have to do is order the clutch which i proving to be the most expensive part as i would like tobuy an uprated one due to aving redoing it in the future.

[Crazy-legs! 0]

Another thing you're going to need Ronnie, is some high-tensile M7 bolts for the cluthch cover plate. As the S16 flywheel uses a different size bolt to the 205 flywheel. (I found this out when trying to fit the clutch on my GTI6 flywheel!)

 

hope this helps,

 

Marc.

[petert 588]

Another thing you're going to need Ronnie, is some high-tensile M7 bolts for the cluthch cover plate. As the S16 flywheel uses a different size bolt to the 205 flywheel. (I found this out when trying to fit the clutch on my GTI6 flywheel!)

 

hope this helps,

 

Marc.

 

Those M7 clutch cover bolts are so expensive too.

[ronnie_gti 0]

how many do i need and anyone now the part number? 7? bit of a random size.

 

cheers

[Crazy-legs! 0]

From memory i belive its six you need. i cant remember the length off the top of my head, but i just brought some from a motor-factors and cut them down to size. Make sure they are the correct tensile strength though, i think i used 8.8.

 

Marc.

[sonofsam 5]

Those M7 clutch cover bolts are so expensive too.

 

I wouldnt say £7.50 plus postage for 25 bolts was too bad! http://www.ecas2cvparts.co.uk/find.asp?

 

Yes it's 6 you need and they^ didnt need cutting Just type M7 into the search on that site , page 2 of results, Set screw, plated, 11mm hex head, M7 x 20mm.

Edited December 12, 2007 by sonofsam

[ronnie_gti 0]

no problem. they are now ordered

 

where do/can i order a valeo or Helix Uprated organic plate and cover from? been looking on google but just pick up loads of random stuff.

 

cheers.

 

hopefulle i should have everything order and coming thru the post now. just the waiting side of things.

[Discostu 6]

Valeo manufacture original equipment Peugeot clutches so u'r main dealer can get you one.. .. or go to u'r local motor factors to get the same clutch for half the price

 

Hi-flow heads can supply Helix clutches

[ronnie_gti 0]

 

need the upper mount. but anyone got one layin aound. its only the bracket from tthe engine as have an 306 xsi mount comming to bolt onto the munt on the engine.

 

cheers.

[Discostu 6]

So u need number 1 in that diagram?

 

If so i have a mount lying around i'l have to check it to see if its the same

[ronnie_gti 0]

yer thas it. sorry forgot toput that. yer no1, if you had one that would be a great help. conversion starts on janarury 8th. havng the engine bay sprayed and degrased at the same time. i'm also issing the altrernater and brackt plus starte moter but can i use te ones off the gti?

[ronnie_gti 0]

anyone?? if not any able to take a uess to how much from pug?

[craig f90 0]

anyone?? if not any able to take a uess to how much from pug?

Sonosam used the bottom pulley, altenator & belt and 205 starter motor. Iirc. You have tou modify the belt tenoner to get it to fit. If you do a search, there are loads of topics from both turbo coversions and gti-6 conversions on here.

[Discostu 6]

I also use a gti starter motor and the alternator is from my mi16 (as it was brand new at the time) just fabricated a simple bracket from angle iron. As for the engine mount u need, the one i have isnt the one sorry fella

[ronnie_gti 0]

i got this diagram from peugeot service box

 

 

bt nyone know the part number for the bracket, haveing a few problems trying to find it. went t pug today and they are n help at all without a vin number. grrrrrr

[Rob Turbo 3]

1807 88 - Mount that will fit an mi16 type mount (exactly the same as number 1 in the first picture) - £148.39

 

1846 75 - Mount that will fit a 306 type mount - xsi, s16, gti6, not the same as your last picture, it's the one in the picture below- £47.18

 

Both prices inc. vat

 

Edited January 3, 2008 by Rob Turbo

[ronnie_gti 0]

you are a star fella. cheers, thats a great help.

 

now i can get on with the task on hand lol

[ronnie_gti 0]

Thought i'd better update this a lil.

 

parts bought so far:

 

flywheel s16 : 30

upper mount : 30

slimline rad fan : 40

VSS : 12

polybushes (just for reassurance) : 50

intercooler : 60

engine (plus pug1off loom, a spare gearbox, and ecu) : 250

 

still to buy:

 

new gaskets (for reassurance to check everything is fine)

mi16 valeo clutch

lower part of mount

ecu unlock

pipework for intercooler

pipework for water cooling

406 brembo's plus 307 hdi discs

 

and fitting and everything still do to, god it gonna b a nice winter thing to do lol

[M@tt 77]

ronnie i have a complete mount as pictured in Rob Turbo's pic above, not sure if its the one your after. I got it in error as i actually needed a mi16 top mount and not that one as i have an XM engine not 406. I've got both the bit that bolts to the block and the top mount

 

PM me if its of any use

[Jamal 2]

ecu unlock

 

Hi Guys!

 

Maybe it's a silly question. Why the ecu have to be unlocked?

 

Thanx,

Jamal

[M@tt 77]

because it won't run the engine otherwise

[Jamal 2]

because it won't run the engine otherwise

 

What do you mean by that?

 

Have to kill the immo, or what should I have to do?

[sonofsam 5]

What do you mean by that?

 

Have to kill the immo, or what should I have to do?

 

Yes, the ECU will be locked by it's immobiliser, so the engine will not run.

Usuall route is to either send the ECU away to be unlocked, or buying one thats been unlocked.

 

Do you still have the Donor car/keypad/code/transponder etc? as it can be unlocked if you have a combination of those things<

[Jamal 2]

Yes, the ECU will be locked by it's immobiliser, so the engine will not run.

Usuall route is to either send the ECU away to be unlocked, or buying one thats been unlocked.

 

Do you still have the Donor car/keypad/code/transponder etc? as it can be unlocked if you have a combination of those things<

 

Oh this is the only problem?

I have a doc that desrcibes the method how to unlock it. Something to do with one of the ECU's pin and a +12V, and my friend succesfully unlocked his engine.

 

I've tought that would be a bigger problem.

Edited May 14, 2009 by Jamal

[Jamal 2]

Do you still have the Donor car/keypad/code/transponder etc? as it can be unlocked if you have a combination of those things<

 

Now I know, that my last post was stupid. Wiring is not enought.

I have got the keypad and the code too, but I want to leave it out.