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kate205gti

My Stupid Engine (again Lol)

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kate205gti

after a bit of advice/suggestions please as im still learning engines!

 

story so far..

22nd April - Mi16 engine blew up round track at Castle Combe

14th July - finally get new GTi-6 engine in and running makes it to French Car Show

25th July - goes for mapping and pops a cylinder (no. 2) at Emerald whilst on the rolling road

 

the engines been stripped and checked and I picked up a new piston for it (thanks rich!! :)) as the old piston was quite pitted (we suspect a bit of debris got sucked in and bounced around in there causing the valves to stick)

 

fitted new piston last night with anthonys help (cheers ant :D), put it all back together and timed it up, engine turned over fine then put the spark plugs in, turned engine over again to check compression but now its losing compression on cylinder 4!!! :)

 

the other pistons looked fine when we put it together :( any things to check/try/any ideas please? could put it in anyway and do a compression test but will be thats another 1/2 nights wasted if its got to come out and get stripped down again!

 

cheers for any suggestions! :)

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Sandy

Fuel up, run it up to temp and re-try.

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kate205gti

hey sandy :) what are the options could it be though? :) at the moment the engines still on the floor - will take me a night to put it in and get fluids/wiring/manifold/ etc.. all attached - dont want to be doing that if i have to then take it all out again :D would go top myself lol :)

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Alastairh

Sure no valves got damaged on number 4 when head was removed and on the shelf.

 

Alastair

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kate205gti

how do i check? any way other than taking head off again??

 

head was on a cushion but is possible i suppose

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Richie-Van-GTi

I agree with sandy, get it running first. Could be a dry valve sticking after being stood, a bit of running should sort that out, could just need that pot carbing up again. What were the actual readings out of interest? Worst case is swapping that piston over which can be done with engine in situ anyway, just remove head and sump.

 

A good bodge way of checking if the valves are closing fully is to turn engine so they should be closed then fill the port with paraffin oil, make sure it doesnt 'leak down'. Just make sure you dry as much out as possible before turning engine and then when you do just take the sparks out and crank it over a few times to eject any residue. Ive done it with water before now

Edited by Richie-Van-GTi

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welshpug

are you running solid tappets or hydraulic?

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kate205gti

when it went before (cyl 2 on the rollers) it dropped to 50psi

 

this time was turning it over by hand with the engine on the floor after fitting the cambelt, went stiff and poffed on 1,3 then ffft not stiff on 4 then stiff again on 2 (my technical description :))

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rescue dude

That's a bit of a bugger Kate.

 

I'd think about fitting it and running it up as suggested by Sandy. If your still getting a low comp reading from 4 i think that if you sucked something into 2 then maybe something may have got into 4 and possibly damaged a valve seat so it's head off and regrind all the seats and check if any of the valves are bent.

 

Sounds like it's definitely a head problem which can be sorted with the engine fitted.

 

Just a thought. Did you strip the head after it went tits up? if so did you put the valves back from exactly where you took them?

 

A mate had a similar problem to you and it turned out he didn't spot a bent valve and fitted it into another cylinder causing the confusion.

Edited by rescue dude

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Richie-Van-GTi

stupid question, you did have a spark plug tightened into pot 4 didnt you. Wouldnt be the first person Ive known to do this. Turning by hand isnt always a good indicator either, much better to bolt a starter onto it and spin it on a battery with a compression tester attached.

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kate205gti

yeh double-checked that! :) ooh is it just starter and battery needed for that then??

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welshpug
yeh double-checked that! :) ooh is it just starter and battery needed for that then??

 

 

and a gearbox!

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Richie-Van-GTi

yeah fasten gearbox and starter on, stick a live to starter live, earth from gearbox to battery then short between the starter live and solenoid.

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Mikey S

its quite normal to reassemble an engine and have hardly any compression when you turn it over. all of the lifters have to re-fill with oil after being apart. vauxhall ecotec engines and rover k series are always like it after a rebuild.

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