Fuel Surge

[Nathan 0]

The fuel surge my car suffers from is really annoying, has anyone found a way to cure it (and cornering slower isn't an option!). Anything less than than 1/2 a tank and its really bad, it'll even do it when I've got nearly 3/4 in.

 

1st option is maybe another pick up in the tank, the 2nd option I was thinking of (which may be slightly easier to fit) would be some kind of small secondary fuel swirl pot/tank has any one made one of these of fitted an off the shelf job?

 

Cheers

[James_R 3]

1L swirl pot and low pressure pump to it then high pressure fed off it.

 

Look in the demontheifs catalogue should have everything there.

[16v205 9]

You dont need a specific low pressure pump, use the normal 205 gti intank pump to fill the swirl pot. The 205 fuel pump flows 2.16ltr/min and will only build up pressure if the swirl pot overflow outlet pipe is too small in diameter.

 

Small 750cc/1ltr alloy fuel tanks can be had for less than £50 delivered, use a 405 mi16 external fuel pump and thats the big cost saved. A few quid on a relay, fuse holder, 30amp wire, fuel hoses and proper fuel clips and you can fit a complete surge tank kit for less than £80 all in! Mines been running for a few years now and cost a similar amount.

 

Rich

[philfingers 5]

Mine used to surge below 1/2 tank. I took it out, cleaned the s*ite out of the bottom of it and it was fine after that. Must have been the muck or maybe a crushed pipe or something. Worth a try for nothing!

[Bally 4]

usually the little plastic pot in the bottom of the tank has broken away and moved cause its only plastic welded there. Had that sanme problem, changed the tank and I can go right down to gas light on and corner any where with no surge

[ORB 227 1 Cars]

You could try running with a full tank

[Stonesie 0]

pffft more weight??

 

 

i would go with the swirl pot and 2nd fuel pump myself....

[Stonesie 0]

woah no edit option.......

 

anyway i forgot to say i had the same issue on a nova (dont hurt me please) that i bought as a 1.4L after fitting the 1.6 GT/E engine on K-jetronic using a 2.0 astra (ashtray) pump outside the carb tank, back then i was young and stupid and didnt eaven know what a swirl pot was.....

[Rob Thomson 6]

I'm sure I read somewhere that the later tanks are better baffled than the older ones.

 

For what it's worth, I have no problems with my 1992 1.6, whereas my 1989 309 (which I assume has a similar tank) was a complete bastard for surge below half-a-tank.

[petert 580]

I chop the tank in half and get it plastic welded back up. Less surge, less fuel, less Kg, less money. Do a search and you'll find a picture I posted some time ago.

[Normski 1]

I'm sure I read somewhere that the later tanks are better baffled than the older ones.

 

For what it's worth, I have no problems with my 1992 1.6, whereas my 1989 309 (which I assume has a similar tank) was a complete bastard for surge below half-a-tank.

 

My track 205 (1992, 1.9) has no problems with surge even with slicks and the fuel light on. So there's maybe something in that ^^.

[Bally 4]

usually the little plastic pot in the bottom of the tank has broken away and moved cause its only plastic welded there. Had that sanme problem, changed the tank and I can go right down to gas light on and corner any where with no surge

 

 

Did you all ralise what i said here. It is worth a check at least in the tank. Take out the pump and see if the little cup has moved