Kennyb 0 Posted January 26, 2007 Ok, clutch has gone and im removing gearbox to replace it. Now then i want to remove the drivers side driveshaft without cocking it up. Can anyone give me a good description of removing it without pulling bearings apart and fooking it up??? i've heard alot of things about them going wrong and cant/dont want to happen to me. Please please help and describe in basic terms about stuff like hitting it out and where too hit etc Thanks loads any pics would be beneficial too. Share this post Link to post Share on other sites
pug_ham 244 3 Cars Posted January 26, 2007 Have you treid a search? http://forum.205gtidrivers.com/index.php?a...veshaft+removal & some topics from within the last week. http://forum.205gtidrivers.com/index.php?showtopic=69780 http://forum.205gtidrivers.com/index.php?showtopic=69837 Graham. Share this post Link to post Share on other sites
C_W 3 1 Cars Posted January 26, 2007 Basically push from the gearbox side and DON'T pull the hub end. Share this post Link to post Share on other sites
ini 0 Posted January 26, 2007 Whenever i drop a 205 GTI box, i leave the road wheels on the car, you still have good access to the lower arm bolt. After loosening and turning the intermediate bearing bolts through 180 degrees, i am under the car ready to remove the long drive shaft, i gently push the wheel/leg outwards a few cm with my knee, at the same time giving the lip on the shaft on the gearbox side of the intermediate bearing a few taps with a big hammer and drift. Once the bearing is moving, gently push the leg/wheel outwards with your foot as you feed the gearbox end of the driveshaft through. Your drive shaft stays in one piece. Share this post Link to post Share on other sites
Kennyb 0 Posted January 26, 2007 ok cheers guys, so when i start bangin the middle bearing next to the rear engine mount, (and it starts to move), when it comes out of the housing its not going to drop and seperate is it? will i have to support it as it comes out of the intermediate housing? Cheers again Share this post Link to post Share on other sites
allanallen 528 2 Cars Posted January 26, 2007 ok cheers guys, so when i start bangin the middle bearing next to the rear engine mount, (and it starts to move), when it comes out of the housing its not going to drop and seperate is it? will i have to support it as it comes out of the intermediate housing? Cheers again just yank it out when its loose, the bearing in the engine mount usually comes out (complete) with the driveshaft. Be careful with the splines at the gearbox end when they come out. Dont worry about it to much its a pretty easy job. al Share this post Link to post Share on other sites
Kennyb 0 Posted January 28, 2007 well guys, got it all out with your help then guess what??? the monkeys at the peugeot garage ordered the wrong clutch, its to small?? so now i've to wait till monday before i can take it back and get them to order another. Cocks Thanks again peps Share this post Link to post Share on other sites
C_W 3 1 Cars Posted January 29, 2007 All that holds the inner joint together is literally the CV Boot so as long as you dont stretch that it will be fine. Share this post Link to post Share on other sites
Kennyb 0 Posted January 29, 2007 when you say 'stretch' how much do you actually mean because there was a bit of movement while my mate tryed to clear the wishbone and stuff while i battered it from the intermediate bearing (are you goin to know straight away if you've fooked it?). When i turn the disc it all moves fine though Share this post Link to post Share on other sites
C_W 3 1 Cars Posted January 30, 2007 Yes, if the boot stays on the shaft then it should be fine; the problem starts if the boot slips off the larger cup end and the shaft slides out; the 3 bearings can then fall slide off the spider bit and all the little needle bearings can come out. You can put them back together using greasing to hold the needle bearings on the shaft and sliding the outer bearing races over, but if it happens on your driveway it might not look promising. Share this post Link to post Share on other sites