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frodo_monkey

Cylinder Head Removal

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frodo_monkey

Hi all,

 

Have spent an enjoyable afternoon dismembering my new project engine (thanks Dodsworth_GTi!) and have got stuck...

 

The last head bolt just won't shift! I've tried the torque wrench, the breaker bar and the air gun, and am unwilling to do much more in case I bugger the Torx-bit of the bolt (looking a bit ropey already). The engine is just sat on a concrete floor, so I haven't got a car to 'pull' against.

 

I reckon dosing it in WD40 and hammering in a '60' Torx socket, then trying the breaker bar again - but does anybody have any better suggestions? <_<

 

Ta, Frodo

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boombang

Have you totally loosened off the others?

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PumaRacing
Hi all,

 

Have spent an enjoyable afternoon dismembering my new project engine (thanks Dodsworth_GTi!) and have got stuck...

 

The last head bolt just won't shift! I've tried the torque wrench, the breaker bar and the air gun, and am unwilling to do much more in case I bugger the Torx-bit of the bolt (looking a bit ropey already). The engine is just sat on a concrete floor, so I haven't got a car to 'pull' against.

 

I reckon dosing it in WD40 and hammering in a '60' Torx socket, then trying the breaker bar again - but does anybody have any better suggestions? :blink:

 

Ta, Frodo

 

Put the other bolts back in and torque them up. That'll take the load off the stuck one. If possible give the bolt head a good whack with a copper or bronze drift to shock it loose first. There is a section of my website devoted to removing recalcitrant fasteners.

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GLPoomobile

Are you in a hurry to get it done?

 

I was paranoid about snapping a head bolt so soaked all of mine in Plusgas for about 4 days in a row. On the second day I carefully shocked the bolts loose a wee bit and soaked them up. On the third day I loosened them a bit more and soaked again. They all came out a treat in the end, but maybe I'd have had no issues if I had just not bothered with all that kerfuffle! Who knows?

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ALEX

Clean as much of the threads from the underside as possible.

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sorr

I get the stubborn ones out using a two man approach. As said breviously put the other bolts back in a torque them up to level everything out.

 

Get the breaker bar on the stubborn bolt and get as much load as you can on it. Then get a friend to hit the top of the breaker bar with a large hammer while you still have the load on the bolt. An I mean hit not tap....I would use a bit of wood between the breaker bar and hammer so no damage will be done if it slips.

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frodo_monkey

Thanks for the suggestions everybody! Having cherrypicked from the posts here, had a beer or two and approached it with fresh eyes, it came out easily :)

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ALEX
Thanks for the suggestions everybody! Having cherrypicked from the posts here, had a beer or two and approached it with fresh eyes, it came out easily :)

 

OOOh...OOOh... Did you use mine....Tell me tell me..... :lol: .

Well done you've got the hard bit done now.

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