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inferno

Are There Any 309 Turbos Here?

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inferno

this weekend its all go for my turbo 309.... so just wanted to know if anyones put a turbo in one here and can give me an idea on how much space there is to fit pipes ect after the engine and box are mounted!

 

on my zx turbo i had the engine back out 3 times to fit pipes and mod the bulkhead ect.

 

so my initial concerns are...

 

will i have access to change the fuel lines?

will i have access to the elbow pipe from the intake of the turbo to fit it?

will i have good access to the heater pipe on the back of the engine where the main water pipe is?

how far from the slam panel is the throttle body going to be and how far from centre? (for intercooler mounting purposes)

how much modding will the downpipe need?

how accessable is the timing belt ? should i leave the covers off?

 

 

any info before i dive in would be great, otherwise its three days of struggling in the rain... sick off the sight of the empty engine bay!

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DaveW

loads of room in a 309!

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Baz

Why do you keep telling me you're gonna scrap it then??

 

loads of room in a 309!

 

Yep, it has a huge boot, and 2 extra doors!! ;)

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inferno

cos i decided tonight ill go ahead with it... but if theres any hitches im towing it to gibbs! guvners screwing cos i have 3 cars off the road taking up space now! engine n box got nicked so im using a desel 205 box and got given a brand new mi16 clutch today

 

dave is your moter that ming blue color?! same as mine! is it turbo'd?

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sonofsam

Did'nt Sander Swinkels have a turbo 309..

Anyway yeh there is loads more room in the engine bay, especially upfront.

I remember the 309 i stripped with 2Pugs for its air-con, you could fit a whopper IC infront of the rad.

On a 205 the inlet on the 2.0l turbo sits very close to radiator, still enough room to get a 90 in there though.

All your other concerns will be answered when you come to build it ;) ;)

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TEKNOPUG

There used to be a 309 turbo saloon car race series in France...so bloody loads at one point. Plus all the 309 TT's and conversions etc.....you just have a 205, only with more room, so everything should be a little bit easier.....

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jackherer
Why do you keep telling me you're gonna scrap it then??

 

haha thats the first thing I thought, I've got about eight text messages from you saying its off to the breakers, the last one was 12:06 yesterday ;)

 

just get on with it ffs mate, and talk to me about fuel lines like I said in another thread, I'm testing a braided hose kit for Mi16s at the moment, maybe we can sort a turbo one out too?

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Hilgie

114.JPG

 

110.JPG

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TEKNOPUG

Dave Perry had a pukka 309 TT - 230+bhp, was in loads of magazines.....got sold to a girl who ripped out the engine and stuck it in a 205....smart cookie ;)

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jackherer
Dave Perry had a pukka 309 TT - 230+bhp, was in loads of magazines.....got sold to a girl who ripped out the engine and stuck it in a 205....smart cookie :D

 

I dont really want to get involved in this 205 vs 309 thing but its safe to say a 309 wouldn't be my first choice. Saying that I wouldn't rip an engine out of a perfectly good one for a 205 because they're not different enough for it to be worth it, thats just a lot of work for very little gain IMO.

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inferno

f***! i want a left hooker! the engines in, but had to take the inlet pipe off the turbo to get it in... absolutely no room there for it... wounded :D hope it dont rain tomorow im f***ing soaked.

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inferno

simple answer.... the turbo dont fit in the 309

 

the fuel pipes r in the way (can be moved)

 

the gear linkadges hit the turbo and the clutch cable hits the turbo inlet pipe. cant get the bottom mount on

 

any1 wnat any spares?

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Guest davetibbs

How did Ecosse do it with that green one (Steve Dolans?) then?

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inferno

i dont know and probably dont have the funds if i did know! the vac servos wedged against the turbo inlet too

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TEKNOPUG

Are you using the XU10 lump? If so, ditch the exhaust manifold and get a TT one. There are at THREE for sale right now!

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sonofsam

It'll fit, extend the lower engine mount.

and the gear linkage can be bent down the accomadate..or grind of the big bolt it fouls on or fit a smaller headed bolt.

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inferno

the TT manifold will mean a new turbo and pipework too... thatd cost more than the cars worth...

 

lenthening the bottom mount will not clear a gap on the servo. heres some pics

 

http://homepage.ntlworld.com/pug309twin40s...no/DSC00137.JPG

http://homepage.ntlworld.com/pug309twin40s...no/DSC00136.JPG

http://homepage.ntlworld.com/pug309twin40s...no/DSC00135.JPG

 

and then how am i meant to fit the additional pipes in this pic?

 

http://homepage.ntlworld.com/pug309twin40s...no/DSC00104.JPG

Edited by inferno

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