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e30m3

Head Bolts

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e30m3

Think i've done my head gasket again. Does anyone know if the head bolts should be replaced every time you change the head on a 1.6 GTI?

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jochem

They should, because they stretch.

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miamistu

Yeah, you definately should - and they're dirt cheap anyway so why risk reusing them?

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e30m3

Cheers for the replies, i'll make sure i change them.

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PumaRacing

If you use the Peugeot tightening spec which stretches them a lot then they need replacing each time. I don't use that spec on my engines though. 75 ft lbs in three equal stages (25, 50 then 75) takes the bolts to the point just before they stretch, provides plenty of clamping force and you can reuse the bolts. The threads and under the head of the bolt must be well greased with moly grease before fitting whichever method you use. It also pays to run a tap through the threads in the block each time to make sure they are clean and not bunged up with corrosion. A serviceable tap for this purpose can be made from an old headbolt by grinding three flutes into the threads on the edge of a sharp grinding wheel so it looks like a normal tap.

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madmat
If you use the Peugeot tightening spec which stretches them a lot then they need replacing each time. I don't use that spec on my engines though. 75 ft lbs in three equal stages (25, 50 then 75) takes the bolts to the point just before they stretch, provides plenty of clamping force and you can reuse the bolts. The threads and under the head of the bolt must be well greased with moly grease before fitting whichever method you use. It also pays to run a tap through the threads in the block each time to make sure they are clean and not bunged up with corrosion. A serviceable tap for this purpose can be made from an old headbolt by grinding three flutes into the threads on the edge of a sharp grinding wheel so it looks like a normal tap.

Is this also the case for mi head bolts?

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Miles

Yes the same goes for the Mi block

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stevec205gti

Follwing on from PumaRacing's thread - I did this following his advice after snapping a head bolt trying to torque it up the haynes manual way and have had no probs with it.

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