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Fumanchu

XU9 Mi16 Rebuild - 2 stages

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Fumanchu

I'm looking to do a 2 stage rebuild on the 1.9 Mi16 unit fitted to my 205 as its currently showing low compression on cylinder 3 and the leakdown tests showing air escaping into the oil system. 

 

Due to other competing demands on my wallet, i'm looking to have the rebuild done in 2 stages:

Stage 1) Forged high comp bottom end + standard head 

Stage 2) Rebuilt head inc larger valves, machined for double valve springs and solid lifters

 

For stage 1 - I'm looking to get new liners as mine are ovalled. Hence, am looking at getting a set of Westwood ductile liners - are these in standard size only or can I go bigger for more displacement? For the forged pistons and rods, whats the recommendation for a set that will handle track/rally use in the future? For the head, what's the highest duration I can go without having to change the springs/lifters? Any recommendations on cam, e.g PeterT would be welcome. I'll be running an aftermarket ECU (ECUMaster black) with 48mm Jenveys (to accommodate the stage 2 build).

 

Stage 2 - In the UK, where's the best place to do the headwork inc larger valves and the machining work? With headwork done, what are the recommended cams?

 

Thanks in advance.

Edited by Fumanchu

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