Jump to content
  • Welcome to 205GTIDrivers.com!

    Hello dear visitor! Feel free to browse but we invite you to register completely free of charge in order to enjoy the full functionality of the website.

Slo

Hammered Synchro

Recommended Posts

Slo

Ive just stripped down a spare gearbox I fitted when I did my engine swap that used to grind between 2nd and 3rd badly. Well suspicion was soon confirmed, the synchro is well hammered. Pictures speak a thousand words and all that ......

 

Is this worth fixing?, can it be fixed?, I see the dealer part is now nfp can they be sourced anywhere else?

 

The box on the car is perfect but its not going to last forever, id like to have a turbo diesel box ideally but with good synchros.

post-21076-0-13940200-1464538876_thumb.jpeg

Share this post


Link to post
Share on other sites
mikeyd

is it be1 or be3 -- if its a 3 then 2nd hand 306 ones are easy to get hold of

Share this post


Link to post
Share on other sites
Slo

Crap! forgot that bit its a be1. Seeing as its no good i just flattened it out with a few taps with my hammer and its flat again so must be ally as it bent back very easily.

Share this post


Link to post
Share on other sites
welshpug

be1 and 3 synchros are mostly the same, how's the cup on the gear though?

 

is the spring present?

Share this post


Link to post
Share on other sites
Slo

Spring is fine, cup is fine too miraculously , as soon as I saw the bent ring I remembered your picture on your long rebuild post.

 

For some reason this pos script site software wont let me add photos some times so changing to bucket links.......

 

DSC_0001_3_zpsoh2zvkgr.jpg

Edited by Slo

Share this post


Link to post
Share on other sites
welshpug

crikey, thats buggered, even if you've managed to straighten it the grooves are worn out.

Share this post


Link to post
Share on other sites
Slo

Yeah lol it does grab hold now its more or less flat but I wouldn't risk using it again.

 

To be fair it did grind a hell of a lot too, can you post a link to your thread as I cant seem to find it.

 

Unsure if its worth keeping as a spare now as 3rd use to grind too and the synchro looks fine

Share this post


Link to post
Share on other sites
Miles

Not on 1&2 they are not, even some of the BE3's use different teeth, got loads of them thou

Share this post


Link to post
Share on other sites
Slo

Have you got a good usable spare for a be1 miles?

Share this post


Link to post
Share on other sites
Miles

I have some yes, all visually OK, count the teeth on 1st as I should have those too

Share this post


Link to post
Share on other sites
Slo

Not sure which teeth you mean but here is them all

 

1st gear cog outer teeth 38 inner teeth 24

 

DSC_0002_zpsycs46fsp.jpg

 

1st syncrho teeth 40

 

DSC_0004_2_zpsjifyehvy.jpg

 

The middle part has a blank area so 23 teeth and 1 missing

 

DSC_0003_2_zpsbs21nuuo.jpg

Edited by Slo

Share this post


Link to post
Share on other sites
Miles

Yes It was just the 1st gear as it looked quite heat damaged from the photo, centres are all the same so no problems there, any parts drop me a PM or mail and we can sort

Share this post


Link to post
Share on other sites

Please sign in to comment

You will be able to leave a comment after signing in



Sign In Now

×