205 Gti 1.6 1992 Restoration :)

[allye 530 3 Cars]

Talking out your arse there slo, who in their right mind would spray a entire dash! Even more so in Israel.

[idoari 10]

ok, so a little update...

 

i installed a new leather gaiter

 

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i bought and replaced the front washer tubes

 

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i replaced the rear inner arch trim (the one that i had holes in it)

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bought some black paint and WD40 (which is great for cleanning plastic trim by the way)

 

 

 

paint...

 

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it was grey before

 

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i recieved the CORRECT thermostat this time

 

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i couldn't find a washer pump in reasonable price so i decided to fix it (the nossle was glued)

 

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got some AC goodies ​

 

front AC radiator

 

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compressor (BEFORE CLEANNING)

 

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AND AFTER...

 

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the engine bay after cleanning it , installing the front washer tank and the scuttle panel installed -WOW even i was surprised ​

 

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new centre console with all tabs intact

 

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i bought a new dizzy kit and a relay for the front driving light - all genuine bosch

 

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i fixed my heater control unit - the center cog was broken so i swap it and greased everything up....

 

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washed the spare wheel and painted it's holder

 

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the dashboard and all the plastic panels installed

 

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and the seats installed (it's a shame that i don't have the proper half leather seats - in Israel they are VERY rare...and to import will cost a fortune )

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that's it for now

ENJOY

 

Ido

Edited May 7, 2015 by idoari

[Pugleyrich 37 1 Cars]

Coming along nicely. Shame the seats let it down. Can you not save on import costs by having just the gti covers sent to you, seeing as you have the correct shape seats?

[idoari 10]

Coming along nicely. Shame the seats let it down. Can you not save on import costs by having just the gti covers sent to you, seeing as you have the correct shape seats?

 

the seat are from 205 GL it's the same shape but... i don't have the side lever that tilt the seat and the bolsters are shot - by the time that i'll but the covers and bolsters and get a new frame i rather import the seats as one unit.

 

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Edited May 8, 2015 by idoari

[Pugleyrich 37 1 Cars]

Fair enough. I've bought seats in that way before and asked for the good bolsters to be cut off and sent with them. Means I've been able to rebuild some sets to a good quaily. Will still work on your old frame too, just making it more difficult to get into the back. Overall good progress made since you've had it!

[idoari 10]

long time i didn't update, so here it goes....

if finished phase 1 of the rebuild which is to restore almost everthing to original (mostly the plastics and dash) and to solve all the mechanical and electrical issuse that i had. now the engine runs P-E-R-F-E-C-T-L-Y!!! the next stage will be MOT and to drive it for a while....

the next phase will be the final and it will include :

 

*to get the half leather seats

*to replace the broken plastic pieces

*to do a full bare-metal full body respray include the engine bay , front grill , and valances

*power coat the original wheels and put new tyers.

* to paint and install the body plastic trims with the red stripes.

*replacing the front and rear bumpers - they are cracked

*replace some of the sunroof plastics , rear spoiler

* install the rear tailgate trim and the new badges

 

this is mostly it...i think... ​

 

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so, what i did from the last update...good question...

 

i've cleaned oil and restore my distributor with new genuine cap, clean rotor arm and new buttom o-ring.

 

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the new o-ring

 

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bought the genuine distributor cover to protect it from moisture and dust

 

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bought a set of body trims with red inserts in good condition - this is AFTER i cleaned them and straighten the bent red strips

 

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bougth a BRAND NEW AFM - i was very lucky to find one in a good price.

 

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bought complete lockset with one key - i have now 3 keys to everything and for two locks i don't even have the keys .

 

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bought some plastics that was missing when i bought the car

 

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one of the door's centeral locking motors was broken so i bought a new set - just in case. and i was right to do so because i discover that the motor of the driver's door (which was working fine) was not original.

 

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i install the rebuild distributor and the new AFM and of course the cover

 

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and START IT UP... the engine is purring BEAUTIFULLY ​

 

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thanks for watching

Ido

[idoari 10]

another update

 

about a 1.5 month ago, i thought i was ready for the MOT but when i went to my mechanic he diagnose bad wishbone , bad rear shocks and the exhaust...well... he said that i might won't pass the MOT with it.

 

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i bought original LEATHER steering wheel in good condition

 

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a pair of febi wishbones (the closest to the genuine peugeot as possible IMO) - i figure it's good idea to replace them in pairs

 

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i got the last plasticare in the UK i think ​ last batch from the forum

 

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i got at ridiculous price a pair of febi trailing arm (11.5 quid each) - GREAT quality by the way

 

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i pulled apart the rear drums and check the condition of the brakes - it was great, almost looks brand new.

 

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i checked the bearing as well and one side was none original bearing

 

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orignal bearing

 

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so i ordered a genuine set

 

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i bought silicone paste and copper grease to the brake job i'm planning

 

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replace a worn up mirror handle

 

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and remove the inside mirror trim - strangely, both of them was the same side (both right side i think) . no wonder they was loose and glued with silicone

 

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i replaced some cracked rubber fuel line with a new one - just in case...

 

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bought some heat resistance paint to paint the front caliper before i rebuild them and red and yellow for the rear beam

 

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got the bosal rear silencer i've order

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i planning to replace the clutch because the biting point is WAY too high and i saw a good deal for a new genuine cable - so why not ​

 

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got some brand new valeo fog light - for free (full refund from ebay becasue of listing mistake)

 

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and last but not least a NEW rear tailgate trim

 

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thanks for watching

Ido

[Pugleyrich 37 1 Cars]

Look forward to seeing all this fitted. Coming along nicely. The inside mirror trim may have come up nicely with some plasticare. I've gone over most of my interior with plasticare!

[idoari 10]

a little update....

 

i bougth key chain of 205 gti

 

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a pair of CIBIE 35 driving light

 

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complete trim kit

 

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bilstein rear shocks that i bougth stright from Germany

 

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i replaced my rear shock becasue they were leaking and the rubber protector was torn

 

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a lot more stuff in the way STAY TUNE

 

Ido

[205tunerke 4 1 Cars]

Dear ido great job on the repairs of the gti...

Does the 205 standard have a/c in Israël?

[idoari 10]

yes they are. but someone removed it from the car so i have to fabricate/find a lot of the parts.

[idoari 10]

OK it's been a long time from my last update and a lot is done...

 

i bought A/C dryer for the future reinstate...

 

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i've got two package with the GREAT help of my friend Craig Morrison (AKA farmer) - thanks so much for all your help!!

 

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a new chassis ground cable

 

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high temp bearing grease

 

 

blue locktite

 

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rear tailgate hardware and rear lock o-ring

 

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fuel pump and sender covers

 

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4 febi rear beam bushes

 

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original anti-roll bar bushes

 

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new exhaust rubber hangers

 

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various O-rings

 

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tailgate light switch

 

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exhaust clamp

 

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locking nuts for rear shocks and front triangles

 

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ball joint bolts and nuts

 

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rear beam hardware

 

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front doors hardware

 

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ball joint protectors

 

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spare uncut keys

 

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clutch secure clip

 

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sunroof handle clip

 

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rear drums hardware

 

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exhaust manifold copper nuts

 

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sunroof stop rubber

 

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sunroof vacuum valve

 

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new A/C pressure switch

 

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new radio lead to adapt the new radio to the original harness without cutting it

 

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new rear tailgate glass rubber seal

 

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mirror inner trim

 

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[idoari 10]

i remove the exhaust to connect the my bosal rear silencer

 

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painted the pipe with high temp black paint

 

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connected the rear shocks

 

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new original rear brakes - wheel cylinders , shoes and hardware

 

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package number 2 from craig - thanks man....

 

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various bolts nuts and o-rings

 

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the original radio connector - was a bit hard to find

 

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recondition fuel injectors - the proper one this time

 

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genuine centeral locking receiver

 

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head bolts

 

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3mm spacer to clear the bigger peugeot 306 XSI caliper form the original 14" rims.

 

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new molex positive battery terminal

 

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battery terminal cover

 

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terminal isolaters

 

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q-bond to glue some plastics

 

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front caliper brake pistons from bigg-red

 

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steering wheel leather cleaner and recon.

 

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new a/c compressor v-velt

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new waterproff connectors for the front driving lights

 

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new bosch wiper blades

 

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lower cam belt plastic cover

 

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genuine clutch kit

 

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new front grill

 

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coolent

 

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time to made the new radio harness original again

 

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i've looked and numbered the wires

 

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new bosal mid silencer

 

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i went to an exhaust shop to weld it properly

 

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i've repaired the chassis ground cable which was corroded and fried.

 

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crimped , soldered and heatshranked

 

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new inlet gasket

 

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new rear lights

 

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the steering wheel before the cleaning

 

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you don't believe how much dirt came off it...

 

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after cleaning and dying - mastive difference

 

 

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original radio with code and instrustions

 

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dying the exterior trims

 

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all done. looks almost brand new

 

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dying the faded side badges

 

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much better...

 

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sunroof trims after dying

 

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more updates soon

 

Thanks and enjoy

Ido

[Jamesg 0]

Well in mate. Will be having a good read tonight

[idoari 10]

ok, a long time passed and a lot been done.

 

i manage to put my hand on original set of gti seats.

OLD VS NEW.

 

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i cleaned and painted the seat rails

 

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seats on the car

 

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new battery

 

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while i drove the car i found that i have a MASSIVE water leak on the hose. i could find one exactly the same so i made one from other hose

 

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also on the plastic water hose in the back of the engine - a big crack that i tried to seal with silicone but it didn't help

 

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a new one...

 

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new genuine hose with bleed screw

 

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hose for the drain on the expension tank

 

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new radiator cap

 

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three water sealed relay to replace the radiator fan relays

 

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headlight rubbers

 

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i find the car running lampy so i check and the postive battery terminal was cracked

 

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new genuine battery terminal

 

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new coil

 

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i bought the original bosch dizzy for my car without cap and the vacuum was bad so i decided to rebuild it

 

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new bosch vacuum advance

 

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after cleanning i was ready to start

 

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LIKE NEW

 

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genuine hazard triangle and vest

 

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i got rear spoiler and painted it

 

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plastic gauge for the future engine rebuild

 

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new hose clamps

 

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soild bush for the gear linkage

 

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gear knob

 

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genuine rear valance - used but like new

 

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front and rear bumper insert - this one is chrome so it will need to be painted red

 

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new OEM front wheel bearings

 

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OEM middle driveshaft bearing

 

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driveshaft bolts

 

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new genuine engine mount

 

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new cotton covered rubber hose for the brake booster

 

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brake fluid

 

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stainless bleeders

 

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front brake pads

 

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brake hoses

 

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braided hoses

 

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new 306 XSI master cylinder

 

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that it for now

Ido

[cybernck 402 1 Cars]

Looks like a very interesting topic but unfortunately most of the photos don't work (at least for me).