Gavin Waddell 18 Posted November 13, 2011 I fitted buckets in my car a while ago but was never happy with the position off centre on the steering wheel, and not low enough so was going to refitt them but cutting and welding the exhaust tunnel, i remember seeing pics in certain people posts but cant seem to find them. I know that it means cutting the tunnel and fabricating a new section out of sheet steel. My real question is what thickness steel to use? i was going to use a thicker steel so i can start the weld on the thicker steel and bring it over to the car body. My other quaestion was for the seat bars i was going to use 3mm thick rectangular section, i wondering how do you fix the mounting bolt to the bar, drill hole through the bar and weld a nut underneath? Or machine a plug that fits in the tube and weld it in at the bottom so it takes the compression of the bolt being tightened? thanks Gavin Share this post Link to post Share on other sites
Atari Boy 11 Posted November 13, 2011 (edited) I have lowered my seats with altering the tunnel, Engine Killer's car was used for ideas. I will try and post up photos of both when I am back on a computer. Edited November 13, 2011 by Atari Boy Share this post Link to post Share on other sites
Cameron 16 Posted November 13, 2011 The best way to mount them is to weld some tabs on to your rails, then you can either weld nuts / studs to them or just leave the holes blank. Either way, the important benefit is that your threads stay inside the car. When I did mine I drilled through the rail and bolted through from the underside, not only was it very fiddly to get the seats in and out but the threads would rust after a while making it difficult to remove. I fitted a set of lowered mounts to Gary's car a few years ago and did a much better job of it. In this photo you can see what I mean a little better, I opted to fit some captive studs. PS you should use 1.6mm sheet for the body modifications, although it's only 1mm standard. For that reason I'd recommend welding in some reinforcement plates around the rails too, you can see them in the pics above. 3mm is way too thick for the rails though, I used 25mm x 25mm x 1.5mm ERW steel box and it's plenty. Share this post Link to post Share on other sites
Gavin Waddell 18 Posted November 13, 2011 cheers guys, cameron i saw that you used the original mounting point for the eye bolt, where did you put in inner one? Thanks Gavin Share this post Link to post Share on other sites
welshpug 1,647 Posted November 13, 2011 if you ever intend to compete n the car there needs to be a 3mm plate of a certain minimum area where the bars meet the floor/sills. Share this post Link to post Share on other sites
Cameron 16 Posted November 13, 2011 Oh really? Is that on top of the original metalwork thickness? Gavin - I put it on the exhaust tunnel if my memory serves me right, can't find any pics of it though. Share this post Link to post Share on other sites
SPGTi 2 Posted November 13, 2011 if you ever intend to compete n the car there needs to be a 3mm plate of a certain minimum area where the bars meet the floor/sills. Where does it state this in the blue book ? I have only ever seen the thickness of the seat mounts being referred to. My car has been log booked and through scrutineering loads of times without any problems and I don't have 3mm plates where the seat rails meet the body. Steve Share this post Link to post Share on other sites
welshpug 1,647 Posted November 13, 2011 Its how I've seen other cars done and how I've interpreted it, most seat bar kits come with some 40sq cm plates. 2.2.1. Supports must be attached to the shell/chassis via at least 4 mounting points per seat using bolts with a minimum diameter of 8mm and counterplates, according to drawing No. K32. The minimum area of contact between support, shell/chassis and counterplate is 40 sq cm for each mounting point. If quick release systems are used, they must be capable of withstanding vertical and horizontal forces of 18000N, applied non-simultaneously. If rails for adjusting the seat are used, they must be those originally supplied with the homologated car or with the seat. Share this post Link to post Share on other sites
engine killer 6 Posted November 14, 2011 I have lowered my seats with altering the tunnel, Engine Killer's car was used for ideas. I will try and post up photos of both when I am back on a computer. Yes, as a copy-cat I have copied a different ideas from here Share this post Link to post Share on other sites
engine killer 6 Posted November 14, 2011 I am sorry that I copied and reposted someone elses' pictures here. But they are very helpful. Share this post Link to post Share on other sites
Cameron 16 Posted November 14, 2011 Its how I've seen other cars done and how I've interpreted it, most seat bar kits come with some 40sq cm plates. 2.2.1. Supports must be attached to the shell/chassis via at least 4 mounting points per seat using bolts with a minimum diameter of 8mm and counterplates, according to drawing No. K32. The minimum area of contact between support, shell/chassis and counterplate is 40 sq cm for each mounting point. If quick release systems are used, they must be capable of withstanding vertical and horizontal forces of 18000N, applied non-simultaneously. If rails for adjusting the seat are used, they must be those originally supplied with the homologated car or with the seat. I read that as a counterplate being a load spreading washer, used where the mount is bolted to the shell / chassis. Share this post Link to post Share on other sites
SPGTi 2 Posted December 11, 2011 I read that as a counterplate being a load spreading washer, used where the mount is bolted to the shell / chassis. Me as well, which is confirmed by the diagram that is refered to. Steve Share this post Link to post Share on other sites
Cameron 16 Posted December 11, 2011 (edited) Interpretation of the rulebook is what wins and loses races. If you use 3mm thick material when 1.5mm is plenty strong enough because you've misunderstood the rules, think of all the extra weight you're dragging around. Edited December 11, 2011 by Cameron Share this post Link to post Share on other sites
EdCherry 34 1 Cars Posted December 11, 2011 You can only be as clever as the person scrutinising your car... Share this post Link to post Share on other sites
Baz 421 Posted December 12, 2011 Yep, and they're a law unto themselves sometimes... Share this post Link to post Share on other sites