Jump to content
  • Welcome to 205GTIDrivers.com!

    Hello dear visitor! Feel free to browse but we invite you to register completely free of charge in order to enjoy the full functionality of the website.

Sign in to follow this  
JayCC

Shifting Problem

Recommended Posts

JayCC

I have the shortend quick shift lever, bronze bushes and new bolt.

 

When i change gear the bolt is slowly loosening. If i tighten the bolt too much the lever wont move (so cannot change gear).

 

Should the bronze bushes be able to "twist" when inserterd into the lever? I say this as i had to grind my bushes down slightly to fit, but they wont twist in the hole, and think this may be the issue causing me problems.

 

Many thanks

Edited by JayCC

Share this post


Link to post
Share on other sites
Tom Fenton

The bushes should turn on the bolt. You should also be able to do the bolt right up till it bottoms out with the lever still able to move. You may well need to carefully file or emery cloth the bushes for them to fit as above.

Share this post


Link to post
Share on other sites
JayCC

Cheers tom

Share this post


Link to post
Share on other sites
EdCherry

Have you got the steel insert that sleeves the bolt and is slightly longer than the bushes meaning that the bolt tightens against this and the bushs still have clearance to still move.

Share this post


Link to post
Share on other sites
JayCC

Yes Ed, i have that sleeve. Currently the bushes wont move at all when pushed into the lever hold, so will grind them down a little more.

Share this post


Link to post
Share on other sites
EdCherry

Did you clean out inside the quadrant and made sure you pushed the bushs all the home? possible you could push them in a bit more and this would solve it. Maybe clamp them in a vice (with soft jaws) to make sure.

Share this post


Link to post
Share on other sites
BusEngineer

And then add a touch of Loctite to the threads when you refit the bolt, should stop it coming undone

Share this post


Link to post
Share on other sites
JRL

I had to squash mine in a vice to get the sleeves to fit fush. great upgeade though over the broken plastic.#

 

And then add a touch of Loctite to the threads when you refit the bolt, should stop it coming undone

Share this post


Link to post
Share on other sites
Sign in to follow this  

×