[project] 205 Cti T16

[Para 82 2 Cars]

Great work on that manifold.

[Sam 4]

This could be worthy of a trip to Brisbane! I tried to swing a business trip up there this weekend but couldn't. Bloody GFC.

[un numero d'or 38 3 Cars]

All four runners are 765mm long

 

 

 

 

final test fitting, all up I bolted the manifold maybe 10 times in and out

 

 

external 38mm waste gate fitting

 

 

 

after test fitting I cut the spot welds off . to reweld the hole manifold.

 

 

final look

 

 

 

 

next week I will sort out the 3 inch down pipe and wastegate down pipe.

Over the weekend I need to sort out my drive train &cooling system .

__________________

[un numero d'or 38 3 Cars]

Ok guys the story continues.....

 

"This week’s agenda is

Finish the downpipe’s , fit all water pumps. Fit the electro power steering

3 inch exhaust system, mashine the parts up for the new suspension system"

 

After yesterday’s test with 6 different water pumps out of wreck car's. We came to the solution, we need same thing with more boost ..

Davies craig was my choice, don’t think there is any better on the market.

 

 

test fitting . works perfect. Water temp 26 c

 

 

we wanted to see , how much we can get the water temp down with ice,

so we bought this

 

 

our test system

 

 

temp gauge 26c

 

 

we used the washer bottle for our test’s. we froze down the water from 25c to 4 c

 

 

after less then 5 min runnig of the water pump for the water air cooler and maybe 5 x 20 sec shorts of cold water on the radiator we reached 6 c outside temp of the radiator

 

 

after 20 min with out filling ice in the system, and with out any water shots, the temp went up to 14c

 

the electric power steering out of a 407 doesn’t cost us any hp on the engine, like a belt driven power steering pump.. And I can slow it down on high speeds, or shut it even off .

we will have his position same where around here. So I can hide all pipes under the car

 

[un numero d'or 38 3 Cars]

finishing of the down pipe for the turbo and down pipe for the external wastegate

 

 

 

 

 

 

 

 

less then 4 weeks left till roll out.

 

This week all my engineering work will be finished, I hope I can take the engine out by end of the week ..

[un numero d'or 38 3 Cars]

the gap between radiator and throttlebody was to small to get a 90d bent in.

So we had to come up with a new idea, what cost us lot of work ,

But paid it off in the end .

 

manifold

 

 

 

accelerator cable bracket

 

 

lobster back

 

 

 

 

bracket for electric power steering

 

 

top view , power steering filler cap

 

 

extra another gearbox mount , for the big power engine

 

 

Edited June 17, 2009 by un numero d'or

[un numero d'or 38 3 Cars]

exhaust build 3 inch system no middle muffle no mercy

 

 

100 cell cat

 

 

no middle muffle

 

 

never changed the look of my rear mufflers in the last 12 years

nothing is more my business card then the rear muffler

 

[Sam 4]

That tailpipe is a bit mad. Don't people trip over it? I'd have just fitted a 3" pipe to match the rest of the system!

[magic 1 1 Cars]

how i said nothing is more my business card then the rear muffler..

 

 

engine is out again, all the hard work is done, now starts the blink blink part

 

 

 

 

Edited June 22, 2009 by cybernck

[j_turnell 137 3 Cars]

Engine is looking awesome, but also not keen on the backbox.

[Powers 13]

Great project and attention to detail but I am a bit lost as to who is now building the car, un numero d'or posts then Magic!

Oh and that back box is aweful, very boy racer!

Edited June 21, 2009 by Powers

[DrSarty 90 1 Cars]

Great project and attention to detail but I am a bit lost as to who is now building the car, un numero d'or posts then Magic!

 

It's Magic's car and he is doing the full build. Numero has posted on his behalf occasionally (it is explained if you read the thread) to keep us updated.

 

Each of us has his/her own things they like. In this case it seems Magic believes the rear exhaust outlet style is an expression of him and what he's done. Sure we don't all agree with its style - and yes, some poor bugger's gonna end up with grazed shins because of this bazooka - but this couldbe viewed as a little eccentricity and expression from a very talented engineer and fully trained Peugeot master technician.

 

And you mean 'bling bling' by the way, not 'blink blink'. But I forgive you.

 

Let's keep this a project thread and not a bitch slapping contest eh?

[taylorspug 7]

Car looks nice, really like the attention to detail especially.

 

Personally not keen on the trumpet stuck on the back or the smoothed but not bodycolour exterior plastics.

Edited June 22, 2009 by cybernck

[sounds of silence 2]

great build mate

 

spot on

[cybernck 402 1 Cars]

Topic cleaned up a bit .

[pip470 61]

This looks mental, hat of to you!!! Please keep us posted. Thank you.

[un numero d'or 38 3 Cars]

Suspension work....

 

 

H&R race set up 12 years with me it's to good to replace,better to overhaul it.

 

 

 

[GeorgeXS 32]

Oh my i've fallen in love

 

Absolutely stunning mate, i love atlantic blue.

 

Actually like the tailpipe as well reminds me of dads old bmw m535i

 

Keep up the good work cant wait to see it finished

 

George

[un numero d'or 38 3 Cars]

Gearbox overhaul. 6 speed mix up

Sorry for so many photos, but maybe some guys like the technical side off it .

It's not everday you see a 6 speed gearbos apart.

 

Edited July 9, 2009 by un numero d'or

[un numero d'or 38 3 Cars]

[gti-si 0]

I just echo the replies already posted, absolutley stunning work. True talent shining through this whole build.

 

 

Would love to see more progress if this has been completed?

[magic 1 1 Cars]

yes i should update a bit ..

ok here we go

So all parts are back from the galvanizing shop

Now I can start to build up the rear beam, with brake disc’s

 

rear beam mix of 205 and xsara vts

 

 

 

 

 

 

[magic 1 1 Cars]

1.8 kg less then stock flywheel

 

 

good for 1800 pound new pressure plate

 

 

ceramic plate clutch was yesterday ,new carbonetic clutch

 

 

 

 

build to connect the 307 electric power steering pump to the 205 steering rack

 

 

 

ready for ceramic heat coting.

[magic 1 1 Cars]

Engine repaint + clear code

 

 

 

new clutch fitted

 

 

 

[magic 1 1 Cars]

power steering bracket ..

 

 

 

 

 

second gearbox mount futted. The last t16 engine bended the gearbox mount.

so I hope 2 gearbox mounts, and 2 engine mounts will do the job ..