Jump to content
  • Welcome to 205GTIDrivers.com!

    Hello dear visitor! Feel free to browse but we invite you to register completely free of charge in order to enjoy the full functionality of the website.

Sign in to follow this  
mafo

Calling All Engine Pro's!

Recommended Posts

mafo

Hi all, I am in the process of reassembling my engine after a total renovation plus the addition of a dave baker bv head and trimmings. The block has been totally refurbed new everything with the exception of the pistons. See attached pic. What do i need to look out for? i.e measurements of cylinder liner petrusion etc...

 

Many thanks!

 

engine.jpg

 

engine2.jpg

Edited by mafo

Share this post


Link to post
Share on other sites
j_turnell

No use on the liner protrussion im afraid but looks like you have put the HG on the wrong way, tab should be at the back on the flywheel end iirc, just incase you hadnt realised :wacko:

Share this post


Link to post
Share on other sites
welshpug

the liner protrusion needs checking before the liner seals are fitted, most common method is to use a straightedge and feeler gauges, specified clearance is 0.03 to 0.10 mm, maximum difference 0.05mm IIRC.

Share this post


Link to post
Share on other sites
mafo
the liner protrusion needs checking before the liner seals are fitted, most common method is to use a straightedge and feeler gauges, specified clearance is 0.03 to 0.10 mm, maximum difference 0.05mm IIRC.

 

 

Thanks Welshpug!

 

I am pretty sure i checked when rebuilding the bottom half of the engine, waited such a long time for the head from Mr Baker! The liners are brand new and original and the block was totally spotless when rebuilding.

Share this post


Link to post
Share on other sites
mafo
No use on the liner protrussion im afraid but looks like you have put the HG on the wrong way, tab should be at the back on the flywheel end iirc, just incase you hadnt realised :wacko:

 

 

Yes I had realised! Thanks anyway.

Share this post


Link to post
Share on other sites
mafo

Does anyone have any idea as to why my oil gallery filter part no. 1186.08 does not fit properly.

Share this post


Link to post
Share on other sites
welshpug

in what way does it not fit properly? (it's the valve/filter that goes in the main oil feed from block to head for those that don't know :wacko: )

Share this post


Link to post
Share on other sites
mafo
in what way does it not fit properly? (it's the valve/filter that goes in the main oil feed from block to head for those that don't know :wacko: )

 

 

Its to long!

Share this post


Link to post
Share on other sites
petert
Its to long!

 

Are you sure? They usually need a gentle tap in with a suitable sized drift. Then trim any extra off, if you've had a giant head skim. It will sit in the gasket hole anyway.

Share this post


Link to post
Share on other sites
mafo
Are you sure? They usually need a gentle tap in with a suitable sized drift. Then trim any extra off, if you've had a giant head skim. It will sit in the gasket hole anyway.

 

 

Yes, I have tapped it into the hole. On closer inspection i could see that the filter sides had curved inwards. The head is from Dave Baker, big valves and all, the head has been skimmed to obtain the desired CR.

Share this post


Link to post
Share on other sites
Sign in to follow this  

×